K. Zimmer, R. Böhme
Laser Chemistry (2008) 170632
https://doi.org/10.1155/2008/170632
Laser-induced backside wet etching (LIBWE) allows the high-quality etching of transparent materials for micro- and nanopatterning. Results on LIBWE with hydrocarbon and metallic absorbers are summarized discussing the impact of the liquid absorber, the material, the wavelength, and the pulse length of the laser to the material etching. In particular, the etching of submicron-sized periodic structures in sapphire and fused silica with interference techniques and the selection of the preferred etching method in dependence on the material and the processing goal is reviewed. The experimental results are discussed with a thermal model considering surface modification and near-surface laser ablation in confinement to a liquid.
M. Ehrhardt, P. Lorenz, B. Han, K. Zimmer
Applied Physics A - Materials Science & Processing 126 (11) (2020) 9
https://doi.org/10.1007/s00339-020-04019-x
High-quality, ultra-precise processing of surfaces is of high importance for high-tech industry and requires a good depth control of processing, a low roughness of the machined surface and as little as possible surface and subsurface damage. These demands usually cannot realized by laser ablation processes. Hence, a combined approach of laser and plasma processing is proposed and demonstrated that enable the machining of surfaces with high quality. The focusing of laser radiation into a reactive gas, which can also be air, optical breakdown occurs and a laser-induced reactive microplasma is generated that is used here to etching of fused silica at normal pressure.
Hence, the process combines advantages of laser processing and plasma technology. Therefore, the experimental results contribute to the development of new fabrication technologies that enable emerging machining processes for optical or microtechnical applications.
L. Bayer, X. Ye, P. Lorenz, K. Zimmer
Applied Physics A 123 (10) (2017) 619
https://doi.org/10.1007/s00339-017-1234-5
Hybrid organic–inorganic perovskites attract much attention due to their exceptional optoelectronic properties, in particular for photovoltaic (PV) applications. The accurate, high-speed and reliable patterning of the PV films is required for perovskite solar modules fabrication. Laser scribing provides these characteristics needed for industrial fabrication processes. In this work, the laser ablation and scribing of perovskite layers with different laser sources (ns-, ps-, fs-laser pulses with wavelengths of 248 nm to 2.5 µm) were systematically investigated. The patterning results of the perovskite film can be classified into (1) regular laser ablation, (2) thin-film delamination lift-off process, and (3) lift-off with thermal modifications. A particular process, the localised lift-off of single grains from the perovskite film, has been observed and is discussed in relation to the thin-film lift-off process. Laser scribing of the perovskite layer is favorable for module interconnection via P2.
K. Zimmer, J. Zajadacz, F. Frost, A. Mayer, C. Steinberg, H. F. Chang, J. Y. Cheng, H. C. Scheer
Applied Surface Science 470 (2019) 639-644
https://doi.org/10.1016/j.apsusc.2018.11.105
Self-assembly and self-organisation processes enable mechanisms for direct pattern generation in materials and thus offer good conditions for large-area and cost-effective structure generation. Since nanopatterning of surfaces below 100 nm is challenging, laser-assisted self-assembly of polymeric surfaces with structure dimensions of 25 nm is demonstrated here.
Laser annealing of PS-b-PMMA block copolymer films results in laser-guided local self-assembly at irradiation times below 0.1 s. In the paper, the observed processes and mechanisms of self-assembly in such films are demonstrated and discussed. The short-time assembly process in the diblock copolymer layer triggered by the laser-induced temperature field enables the direct writing of hierarchical nano/microscale structures required for bio-inspired applications.
P. Lorenz, L. Bayer, T. Tachtsidis, K. Zimmer
Bayerisches Laserzentrum GmbH, 10th CIRP Conference on Photonic Technologies [LANE 2018] 1-4
https://www.lane-conference.org/industrial-contributions-2018
Functional, micropatterned surfaces are required in diverse fields of applications such as self-cleaning, illumination and biocide surfaces. Such applications require the cost-effective fabrication of structures into functional materials with a high throughput. Ultraviolet nanoimprint lithography (UV-NIL), which can be integrated in a roll-to-roll (R2R) process, opens the way for the industrial fabrication of such functional micro- and nanostructures in large scale. Laser processing, however, allows the computer-controlled individual patter writing onto master cylinders needed for the R2R process.
Here we report on laser writing of hierarchical patterns, seamless on nickel sleeves (360°) using ps - laser with wavelengths of 1064 nm and 355 nm. A lateral overlay accuracy of the 30 µm and 6 µm hole arrays forming periodic hierarchical patterns of better than 10 µm was determined over large areas at the cylinder.